Egg-News

Editorial


Unconvincing USDA Strategy to Deliver Affordable Eggs

On February 26th, Secretary Rollins announced a “robust strategy to deliver affordable eggs”.  A review of the five-point program suggests “more of the same” with the promise of additional money and introduction of a few semantic changes that rise to the level of rearranging deck chairs on the Titanic.

 

Before considering the components of the program, a review of the past three years of USDA policy denotes their failure to control highly pathogenic avian influenza (HPAI). Depopulation in 2022 attained 43.1 million laying hens, 14.4 million were killed in the succeeding year, 39.7 million in 2024 and approximately 30 million hens have been removed from the national population year-to-date.  Despite replacement of approximately 4 million started pullets each month, retention of flocks beyond normal age of depletion and other measures, flock size has fallen from 328 million on February 1st 2021 through 310 million in 2023 declining to 292 million on February 1st 2025.

 

Reduction in supply affecting both shell eggs and products has resulted in a disproportionate increase in price currently a source of embarrassment to the Administration with a pre-election commitment to reducing food inflation.

 

Attempts at “stamping out” what is obviously an endemic infection with wild bird reservoirs has proven to be unsuccessful and exceedingly expensive to the public sector. Futile efforts by the USDA have incurred a cost of close to $2.4 billion for indemnity and decontamination.  This figure pales in comparison with the cost borne by consumers.  The conservative $3 per dozen differential between the pre-HPAI cost compared to the average price in 2024 amounts to $23 billion over the 7.6 billion dozen consumed in either shell or equivalent liquid form.

 

The “five-pronged approach” is little changed from what has preceded the current unsatisfactory situation.  USDA will subsidize improvements in structural and operational biosecurity by up to $500 million but will require a 25 percent match by producers.  Deployment of laser installations would be a meaningful improvement in biosecurity given current knowledge of how flocks are infected. These installations if positioned and operated continuously have proven effective in preventing congregation of waterfowl. These birds serve as reservoirs of the virus in the vicinity of farms, many of which are located near wetlands or rivers along the major flyways.  A second improvement in biosecurity could be the installation of effective commercial vehicle washing installations, especially for feed mills supplying egg production and turkey farms.  Accepted structural biosecurity in the form of modules in which employees can shed outer clothing, shower and don farm-provided protective clothing should have been be the responsibility of individual producers.  In any event, producers who are at this late stage are now requesting USDA payments to introduce structural biosecurity should be obliged to undertake to repay grants. Progressive producers have invested in improvements notwithstanding the reality that even the most effective structural and operational biosecurity cannot provide absolute protection against windborne virus.

 

Throwing money at the problem will not solve the problem of too few hens in production. Replacement of flocks is limited by the availability of day-old chicks from a finite number of parent-level breeders. Restoring the national flock in the immediate term is restrained by the biological reality that pullets commence lay at approximately 20 weeks of age.  Despite the allocation of $400 million from March through the end of the USDA fiscal year, no specifics were provided on how this sum will increase the number of hens in the national flock.

 

USDA will assign $100 million for vaccine innovation and other strategies to reduce depopulation.  For the edification of Secretary Rollins, vaccines proven to be effective are available off the shelf. Both today and tomorrow. There is considerable published data on the effectiveness of HVT-vector vaccines and for inactivated oil emulsion products.  If there is a deficiency with respect to vaccination it relates to production capacity.  Given the potential demand for vaccines world-wide, the biologics industry will be willing to invest in expanded capacity providing there are no artificial restrictions intended to delay approval and deployment of commercial products.

 

When we come down to reality it is evident that the reticence to allow vaccination is a fear over trade embargos that may impact the broiler segment of the industry. The USDA is dancing around the single effective modality to reduce the incidence rate of HPAI outbreaks and to restore production.

 

Tinkering with cage free restriction and introduction of as yet defined “innovative strategies” or the expedient of importation will have no immediate or intermediate effect on the supply of eggs. Enhanced biosecurity alone is not the answer. Depopulation will continue if the USDA persists in a clearly ineffective strategy to control an endemic infection with a wildlife reservoir.

 

The possibility of zoonotic infection was an aspect of HPAI that was not considered in the “ Five-pronged Approach”.  Neither the U.S. nor the world can afford an H5N1 pandemic given the lessons of COVID.  Admittedly the risk is low despite emerging mutations that have allowed mammal-to-mammal transmission of H5N1 virus. To date only a low level of infection of workers in contact with infected flocks and dairy herds has been recorded albeit with less than enthusiastic surveillance.  Notwithstanding the frequently repeated “low probability of an emerging epidemic or pandemic”, the consequences would be catastrophic and would reflect adversely on the legacy of the Administration if effective control measures including vaccination of large populations of hens were to be ignored.

 

Avian influenza is the Newcastle disease of the 2020s.  This infection was catastrophic during the 1970s as HPAI is today.  Newcastle disease is effectively suppressed below the outbreak threshold by effective vaccination and is not an impediment to trade in poultry and products.

 

 In the U.s.The USDA should take cognizance of the findings incorporated in the World Organization for Animal Health document Vaccination and Surveillance for HPAI in Poultry: Current Situation and Perspectives, published following the October 22nd 2024, meeting of world experts in Paris.

 

We have the resources to suppress HPAI applying strict biosecurity coupled with vaccination. This is consistent with the World Organization for Animal Health Terrestrial Animal Health Code supporting vaccination.  The WOAH considers that vaccination should facilitate safe trade without increasing the risk of HPAI in poultry and products.

 

It is time for a radical change in suppressing endemic HPAI. Based on the failure of “stamping out” to control the infection, throwing more money at the situation as in the proposed USDA Five-pronged Approach will not have any meaningful effect on reducing the incidence rate of HPAI or the cost of eggs as denoted by the realities of the past three years.

 


 

Egg Industry News


Big Dutchman Pre-PEAK Special

 

This special edition of EGG-NEWS details the products to be demonstrated by Big Dutchman USA at the 2025 PEAK trade show on Booth 821.  The product range includes innovations, introductions, upgrades of existing products and a display of tried and tested equipment contributing to efficiency and flock productivity.

 

Heidy Mobile Grader for Parent Broiler Rearing Flocks

This unit was developed to rapidly and accurately weigh broiler breeder pullets and cockerels during the rearing period to differentiate among three weight groups. Separation with supplementary feeding according to weight class will contribute to flock uniformity at transfer.  The Heidy Mobile Grader can weigh up to 850 birds per hour with separation among three pre-determined weight classes.  Data is recorded and displayed and can be transferred to a remote database.  The unit is constructed of stainless steel and can be decontaminated using a high-pressure washer bor optimal biosecurity.

 


Click for video

 

Duo Chain Feeding System for Breeders

The MaleChain is designed to save floor space and to contribute to uniformity.  The design of the corners and trough comprise a single line for installation in new houses or as a retrofit.  The FeMaleChain is a complementary installation for hens. The male and female lines are equipped with appropriate grills.  The chain feeding loop is located in a single trough with a center divider.  The chain distributes feed from a single hopper in both directions and feed is rapidly distributed along a house with a length of up to 500 feet.  The feed line can be suspended or rest on litter with the ability to adjust height.

 

Turkey Feeding Systems

Big Dutchman will demonstrate three systems designed for specific life stages of turkeys: -

 

  • The UniGROW 360 incorporates a patented pan feeding system designed for poults through transfer.  The three-strut grill facilitates feeding without the risk of entrapment.  An anti-scratch ring prevents wastage.

 

  • The Vista 360 – This starter pan can be used from day old through grow-out and is designed for ease of operation and to limit wastage.  The Vista 360 incorporates a flooding capability for starting poults that closes automatically when the pan is lifted.

 

 

  • Gladiator System – The Gladiator feeding pan is engineered to withstand the stresses imposed by heavy turkeys.  The lip of the pan is designed to reduce feed wastage.  Conversion efficiency is optimized by adjusting the feeding level using a twist and lock feature.  Bruising is minimized by the flexible suspension of the pan allowing movement on the suspension tube.  Individual pans can be removed for maintenance.

 

Turkey Drinkers

 

The Big Dutchman patented Turkey Drinker supplies water through the entire cycle of production.  Drinkers incorporate a twin-nipple design delivering water to a cup with a water level that responds to intensity of drinking.  The central pendulum that triggers the nipples ensures an adequate quantity of water in the cup but obviates spillage.

 

Colony 2+ System

 The Colony 2+ single-tier open access aviary system is designed for barns but is compatible with existing multi-tier buildings.  The system is supplied with INTEGRA plastic slats. The design of colony nests contributes to maximum recovery of clean saleable eggs. Nests are equipped with a patented tilting floor to exclude hens at night.  The nest row has a flat top optimizing house area available for the flock. The Colony 2+ system is available with the proven Big Dutchman ChainFeeder and nipple drinker lines.  To complete packages, Big Dutchman can supply ventilation installations including controllers, fans, inlets for new installations and upgrades.

 

 

 

Big Dutchman NATURA® Filia Rearing System

 This two-tier rearing installation is compatible with Big Dutchman NATURA® Step and NATURA® Visio aviary laying systems.

The rearing system is designed to achieve uniform maturity, optimal body weight and subsequent egg production consistent with genetic potential.

Designed to comply with U.S. and E.U. welfare requirements, features include moveable partitions to confine the flock to small groups during early rearing and to facilitate vaccination and handling.  The NATURA® Filia System incorporates bridges and ramps to encourage movement from the floor to both tiers.  The NATURA® Filia System is equipped with a chain feeding circuit on each tier and drinking lines that can be adjusted according to the growth of the flock.

 

 

 

 

NATURA® Step Aviary Systems

Both width configurations of the Step System are designed to optimize flock production and achieve the highest proportion of saleable eggs from a flock.  The NATURA® Step System is a true aviary allowing hens access to all levels and the aisles encouraging natural behaviors including foraging, dust bathing, roosting, feeding and egg laying within nests.  The Step concept is based on strategically placed platforms allowing hens to move among tiers.  This provides hens with access to the entire system and for the flock to be distributed evenly within the house. The nests are staggered along the middle tier are equipped with patented tilting floors. Polypropylene belts gently transfer eggs to EGGTRAX™ transfer units and then to EGGCELLENT™ elevators designed for high-volume collection.  Top and bottom tiers are equipped with polypropylene manure belts with the option of ventilation to reduce moisture content.


NATURA Step XL

 

Big Dutchman NATURA® Visio Aviary Systems

The NATURA® Visio aviary comprises two tiers each equipped with feeding lines, drinkers and nests.  The design incorporates a step concept encouraging vertical movement of hens between the upper and lower tiers contributing to even distribution of the flock within the house.  Shell downgrades are reduced to a minimum by the design and location of nests on both tiers.  Eggs roll from the nests onto two eight-inch-wide belts of polypropylene moving product to a single elevator.  The nest floor tilts through 90° to restrict entry during the dark phase of each day.

 

Each tier is equipped with a Champion™ chain feeding system using a wide trough with a specially designed lip to reduce wastage.  Hens have access to drinker lines on each of the tiers equipped with 360° nipples incorporating drip cups.

 

Big Dutchman sales representatives and technical service specialists will be available on Booth 821 to demonstrate products and to provide advice and information on the operation of the systems.

 


 

Prism Controls Displays at PEAK 2025

 

Prism Controls Inc. previously serving agriculture for 45 years as PMSI, will unveil innovative software for their egg flow control system in addition to other products on their Booth 1231 during PEAK 2025.  Prism Controls development engineers and sales representatives will be available to discuss the Gen 4 REF Egg Flow software along with updated and existing products including the ECO Controller, and the ThERM™ Fire Detection and Response installation.

 

GEN 4 REF EGG FLOW SOFTWARE

This next-generation package responds to the needs of high-density cage-free aviary systems.  In contrast to traditional cage housing, hen populations in aviaries are widely scattered, frequently with selection of nests in specific tiers and areas of a house.  The AI-powered Gen 4 Egg Flow allows dynamic and zone-based operation of egg collection to optimize saleable eggs.  The approach by Prism divides houses into small zones including rows and tiers allowing for specific adjustments to egg flow based on real-time monitoring.  The software allows collection systems to respond to variable loading on the conveyor belt, the rate of egg production in different areas of the house and nest preferences according to the age and training of the flock.

 

Gen 4 REF Egg Flow software by Prism Controls provides real-time visualization of data with monitoring of egg flow.  The AI capability automatically adjusts belt speed to ensure a smooth transition from nests to the grader input.  Variable conveyor belt speed obviates frequent starts and stops minimizing shell damage during collection.  Prism Gen 4 REF Egg Flow software generates data that can be applied to detect deviations from normal operation. Reports are generated to facilitate responses by management.

 

GEN 4 Software complementary to EggSight monitoring hardware


GEN 4 Egg Flow Software developed for high density

aviary systems to optimize saleable eggs

 

 

ECO BARN CONTROLLER

 

This unit is designed specifically for barn-housed flocks. The computer-based system offers precise environmental control within the house contributing to optimal temperature, humidity and air quality.  The ECO Controller monitors feed and water consumption, egg production and will record bird weight and mortality.  Environmental and production variables are displayed on a large touchscreen for ease of management.

 

The ECO Controller logs operational activities and activates alarms to identify problems that require correction. The unit offers remote monitoring from either a central or remote location. This is of special interest to managers of contract barns on multipurpose farms where constant observation of flocks is not possible The ECO Controller can also be configured to monitor multiple houses on the same or different farms. 

 


ECO Barn controller.

ECO Controller provides comprehensive management and monitoring of barns

 

ThERM™ FIRE DETECTION AND RESPONSE SYSTEM

 

Prism Controls developed the ThERM™ Detection and Response System in response to the increased incidence of fires reported in recently constructed multi-tier layer houses. ThERM™ detects smoke particles by constantly monitoring up to 50 locations within a house or compartment. Smoke is generated at an early stage of an incident attributed to faulty electrical components that may include fans, panels and defective wiring.  ThERM™ can distinguish between a fire at an early stage in contrast to the presence of dust and dander suspended in the atmosphere of a house.  In a typical event, an overheated fan generates smoke which is detected in the initial alert stage. Detection of smoke particles results in activation of alarms and messages to farm personnel to respond to smoke and temperature outside predetermined tolerance levels.  Alarms can also be directed to first responders if available. Mitigation of damage is achieved by the ThERM™ overriding ventilation systems, shutting down gas-fired heaters and fans and closing inlets thereby depriving an incipient fire of oxygen.

 


ThERM Control panel activates detection, alarm, shutoff response and notification 

 


 Burning layer house. Ehaust fans were in operation at an early stage accelerating conflagration

 

 

Click here to check out our video!

 

Prism Controls will be at Booth #1231 during PEAK.

 

Prism Controls offers design, installation, maintenance and service

 

Dr. Simon M. Shane
Simon M. Shane
Contact     C. V.















































































































































































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